Wednesday, February 24, 2010

The History of Stainless Steel (Pre-Publication)

The History of Stainless Steel (Pre-Publication): "“Chemical engineers designing, operating and maintaining their ever-expanding industry during the second half of the 20th century relied heavily on stainless steels. Few, however, were familiar with or understood its history. This treatise satisfies that shortcoming in an interesting, readable manner."

Sunday, February 14, 2010

Nanoscale structures with superior mechanical properties developed

Nanoscale structures with superior mechanical properties developed: "ScienceDaily (Feb. 13, 2010) — Researchers at the California Institute of Technology (Caltech) have developed a way to make some notoriously brittle materials ductile -- yet stronger than ever -- simply by reducing their size."

Sunday, February 07, 2010

New knowledge about the deformation of nanocrystals offers new tools for nanotechnology

New knowledge about the deformation of nanocrystals offers new tools for nanotechnology: "With new, advanced equipment, scientists at Risø DTU have shown that materials to produce micro-and nanocomponents react very differently depending on whether crystals are large or small. This research creates important knowledge that can be used to develop technologies aimed at the nanoproduction of micro-electro-mechanical systems such as digital microphones in mobile phones, miniature pressure sensors in water pumps and acceleration sensors in airbags."

Saturday, February 06, 2010

"Introduction to Nanoscience" Provides Readers with Overview of Emerging Discipline

"Introduction to Nanoscience" Provides Readers with Overview of Emerging Discipline: "Stuart Lindsay, Arizona State University Regents' professor and director of the Biodesign Institute's Center for Single Molecule Biophysics, has just released the first comprehensive guide to a tiny world a million times smaller than a single grain of sand. Introduction to Nanoscience (published by Oxford University Press) provides readers with an overview of an emerging discipline which has in recent years, produced remarkable achievements in areas as varied as DNA sequencing, molecular machinery, nanocrystals and microscopy."

Wednesday, February 03, 2010

ATI Allvac® 718Plus®

ATI Allvac® 718Plus® The superalloy for the 21at century.
Allvac® 718Plus® alloy was developed to be a lower cost alloy capable of use at higher temperatures than 718 with similar manufacturability compared with existing superalloys. This new alloy achieves this and much more. Utilizing 718Plus alloy in gas turbine applications is showing a substantial cost savings without sacrificing the strength and safety that are needed in critical parts. With evaluations in the final stages, major manufacturers are gearing up to put 718Plus alloy into production.

Spray-On 'Liquid Glass' Protects Surfaces From Just About Anything | Popular Science

Spray-On 'Liquid Glass' Protects Surfaces From Just About Anything | Popular Science

Saturday, January 30, 2010

Materials Today - Innovative metallic glass shows promise for bone surgery

Materials Today - Innovative metallic glass shows promise for bone surgery: "A team of scientists at the Swiss Federal Institute of Technology Zurich (ETH Zurich, www.ethz.ch), Switzerland, has developed an innovative biodegradable metallic glass that might one day replace the metal implants currently used to repair bone fractures"

Thursday, January 28, 2010

WWW > News Item

WWW > News Item: "Oshkosh Corporation announces that the National Institute of Standards and Technology (NIST) has awarded research funding to the joint-development team on which Oshkosh is a member. The Technology Innovation Program (TIP) funding is projected to be nearly $5 million over a five-year duration. With the team providing in-kind contribution of engineering resources, the project’s total value is approximately $10 million."

Tuesday, January 26, 2010

Global supply of rare earth elements could be wiped out by 2012

Global supply of rare earth elements could be wiped out by 2012: "The rare earth bubble is due to pop in 2012, potentially devastating the industries of western nations that depend on these rare elements.

What industries are those? The automobile industry uses tens of thousands of tons of rare earth elements each year, and advanced military technology depends on these elements, too. Lots of 'green' technologies depend on them, including wind turbines, low-energy light bulbs and hybrid car batteries. In fact, much of western civilization depends on rare earth elements such as terbium, lanthanum and neodymium."

Sunday, December 06, 2009

Heat reistant metallic nano-particles

First Metallic Nanoparticles Resistant to Extreme Heat

ScienceDaily (Dec. 1, 2009) — A University of Pittsburgh team overcame a major hurdle plaguing the development of nanomaterials such as those that could lead to more efficient catalysts used to produce hydrogen and render car exhaust less toxic. The researchers reported Nov. 29 in Nature Materials the first demonstration of high-temperature stability in metallic nanoparticles, the vaunted next-generation materials hampered by a vulnerability to extreme heat.

Götz Veser, an associate professor and CNG Faculty Fellow of chemical and petroleum engineering in Pitt's Swanson School of Engineering, and Anmin Cao, the paper's lead author and a postdoctoral researcher in Veser's lab, created metal-alloy particles in the range of 4 nanometers that can withstand temperatures of more than 850 degrees Celsius, at least 250 degrees more than typical metallic nanoparticles. Forged from the catalytic metals platinum and rhodium, the highly reactive particles work by dumping their heat-susceptible components as temperatures rise, a quality Cao likened to a gecko shedding its tail in self-defense.

"The natural instability of particles at this scale is an obstacle for many applications, from sensors to fuel production," Veser said. "The amazing potential of nanoparticles to open up completely new fields and allow for dramatically more efficient processes has been shown in laboratory applications, but very little of it has translated to real life because of such issues as heat sensitivity. For us to reap the benefits of nanoparticles, they must withstand the harsh conditions of actual use."

Veser and Cao present an original approach to stabilizing metallic catalysts smaller than 5 nanometers. Materials within this size range boast a higher surface area and permit near-total particle utilization, allowing for more efficient reactions. But they also fuse together at around 600 degrees Celsius-lower than usual reaction temperatures for many catalytic processes-and become too large. Attempts to stabilize the metals have involved encasing them in heat-resistant nanostructures, but the most promising methods were only demonstrated in the 10- to 15-nanometer range, Cao wrote. Veser himself has designed oxide-based nanostructures that stabilized particles as small as 10 nanometers.

For the research in Nature Materials, he and Cao blended platinum and rhodium, which has a high melting point. They tested the alloy via a methane combustion reaction and found that the composite was not only a highly reactive catalyst, but that the particles maintained an average size of 4.3 nanometers, even during extended exposure to 850-degree heat. In fact, small amounts of 4-nanometer particles remained after the temperature topped 950 degrees Celsius, although the majority had ballooned to eight-times that size.

Veser and Cao were surprised to find that the alloy did not simply endure the heat. It instead sacrificed the low-tolerance platinum then reconstituted itself as a rhodium-rich catalyst to finish the reaction. At around 700 degrees Celsius, the platinum-rhodium alloy began to melt. The platinum "bled" from the particle and formed larger particles with other errant platinum, leaving the more durable alloyed particles to weather on. Veser and Cao predicted that this self-stabilization would occur for all metal catalysts alloyed with a second, more durable metal.

Veser and Cao conducted their work with support from the National Energy Technology Laboratory, the lead research and development office for the U.S. Department of Energy's (DOE) Office of Fossil Energy, as well as the DOE's Office of Basic Energy Sciences and the National Science Foundation.

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Understanding mechanical properties of silicon nanowires paves way for nanodevices

Understanding mechanical properties of silicon nanowires paves way for nanodevices

Sunday, July 05, 2009

A toch of glass for metals

ScienceDaily (July 4, 2009) — Better predictions of how many valuable materials behave under stress could be on the way from the National Institute of Standards and Technology (NIST), where scientists have recently found evidence of an important similarity between the behavior of polycrystalline materials—such as metals and ceramics—and glasses.

Most metals and ceramics used in manufacturing are polycrystals. The steel in a bridge girder is formed from innumerable tiny metal crystals that grew together in a patchwork as the molten steel cooled and solidified. Each crystal, or “grain,” is highly ordered on the inside, but in the thin boundaries it shares with the grains around it, the molecules are quite disorderly. Because grain boundaries profoundly affect the mechanical and electrical properties of polycrystalline materials, engineers would like a better understanding of grain boundaries’ formation and behavior. Unfortunately, grain boundary formation in most technically useful alloys has eluded efforts to observe it for a century.

“You’d like to have simple engineering rules regarding how a material’s going to break,” says NIST materials scientist Jack Douglas. “For example, corrosion typically travels along grain boundaries, so polycrystals usually fracture along them. But metals melt and deform at very high temperatures, so observing them under those conditions is a challenge.”

While some scientists had speculated that the molecules in grain boundaries behave similarly to the way molecules do in glass-forming liquids, whose properties are well understood, none had found conclusive evidence to back up such a claim. That started to change when NIST theorist James Warren saw a conference presentation by the University of Alberta’s Hao Zhang concerning some odd “strings” of atoms in his simulation of grain boundary motion using a simulation technique called molecular dynamics. The collective atomic behavior observed in grain boundaries reminded the team of prior findings made at NIST about glass-forming liquids, whose atoms also form strings.

Subsequently, the team showed that the strings of atoms arising in grain boundaries are strikingly similar in form, distribution and temperature dependence to the string-like collective atomic motions generally found in glass-forming liquids—and that properties for both types of substances change with temperature in virtually the same way. “This work represents a paradigm shift in our understanding of grain boundaries,” Douglas says. “All the important qualities relating to atomic motion in both of these types of materials—the development of these string-like atomic motions, or the amplitude at which their atoms rattle—are strikingly similar. For all intents and purposes, grain boundaries are a type of glass.”

Douglas says the findings could permit substantial progress in predicting the failure of many materials important in construction and manufacturing and could improve our understanding of how crystals form boundaries with one another.


Journal reference:

  1. Zhang et al. Grain boundaries exhibit the dynamics of glass-forming liquids. Proceedings of the National Academy of Sciences, 2009; 106 (19): 7735 DOI:10.1073/pnas.0900227106
Adapted from materials provided by National Institute of Standards and Technology.
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MLA
National Institute of Standards and Technology (2009, July 4). 'A Touch Of Glass' In Metal, Settles Century-old Question. ScienceDaily. Retrieved July 5, 2009, from http://www.sciencedaily.com/releases/2009/06/090617123435.htm

Sunday, June 28, 2009

Lead-Free Soldering

Engineers Investigate Lead-Free Soldering

ScienceDaily (June 27, 2009) — Research carried out by a University of Leicester engineer aims to improve reliability of lead-free soldering alloys that are used to make electronic devices.This attempt to take one more step towards implementing new environmentally-friendly materials in electronics production is supported by the Materials Research Group, Department of Engineering, University of Leicester.

Due to the considerable toxicity of lead, health concerns, environmental and legislation reasons efforts have been made to replace the traditional soldering alloys with new compositions. However, the reliability of the new Lead-Free materials requires further investigation.

Sergey Belyakov will be presenting his research at the Festival of Postgraduate Research which is taking place on the 25th June at the University of Leicester.

Belyakov said: “Traditional lead-based alloys have a 50 year history and there has been extensive investigation of their micro-structural stability and reliability.”

“New solder materials have been proposed to replace the traditional alloys but there may be a deterioration in the reliability of solder-joints and consequently, the reliability of a piece of electronic equipment.

“The objective of the research is to bridge the technical gaps and meet the challenges of lead-free solder application in the electronics industry through the fundamental understanding of lead-free assembly and reliability issues.

“The research also demonstrates the effect of lead-free solder alloy composition on the interfacial reactions and micro-structural features.”


Wednesday, June 24, 2009

TMS Board Approves Advocacy Policy

The TMS Board of Directors has approved a policy that sets guidelines for taking an advocacy position of significance to the materials science and technology community. The policy, TMS Advocacy Guiding Values and Approval Process, which was approved in May, identifies guiding values and advocacy activities to be followed when considering requests to sign letters or endorse position papers.

The guiding values are:

  • Recognizing the importance of advocacy and the involvement of ordinary citizens in the political process, TMS will work to educate our elected officials through the efforts of its own Public & Governmental Affairs (P&GA) Committee and in unison with other professional societies. These efforts will focus on the promotion of materials science and technology and involve themes that are widely shared by the TMS membership.
  • TMS will not advocate for a position that favors one technology solution or member group over another.
  • TMS will not engage in any advocacy activities that will fall into the category of lobbying and jeopardize TMS' 501(c)(3) status.
  • TMS will not advocate any positions that impact any specific regulation that may benefit member organizations in a preferential way.
  • TMS will be transparent in determining and communicating those positions for which it does provide advocacy and will openly communicate its endorsement activities.
Focus areas addressed in the new policy are: funding for broad-based materials-related research and development; support for science, technology, engineering, and mathematics programs; promoting the materials science and engineering profession; production, use, conservation, and storage of energy; environmental and health impacts and applications of materials; sustainable materials design and processing, including resource recovery and recyclability; and more effective approaches to the issuance of visas that maintain open borders for genuine scientific exchange.

A copy of the TMS Advocacy Guiding Values and Approval Process, along with any TMS-endorsed advocacy position, can be found in the TMS Public Affairs and Governmental Resource Center.

Tuesday, June 09, 2009

US physicists create thinnest superconducting metal June 9th, 2009 - 4:51 am ICT by IANS

Washington, June 9 (Xinhua) A superconducting metal sheet with just two atoms thick has been developed by physicists at the University of Texas in Austin.
The university said in a statement Monday that it was the thinnest superconducting metal layer ever created.

The development of the thin superconducting sheets of lead lays the groundwork for future advancements in superconductor technologies.

The superconductors are unique as they can maintain an electrical current indefinitely with no power source. They are used in MRI (Magnetic Resonance Imaging) machines, particle accelerators, quantum interference devices and other applications.

Professor Ken Shih and his colleagues first reported about their creation in the June 5 issue of Science.

“To be able to control this material - to shape it into new geometries - and explore what happens is very exciting,” says Shih. “My hope is that this superconductive surface will enable one to build devices and study new properties of superconductivity.”

In superconductors, electrons move through the material together in pairs, called Cooper pairs.

One of the innovative properties of Shih’s ultra-thin lead is that it confines the electrons to move in two dimensions. Quite uniquely, the lead remains a good superconductor despite the constrained movement of the electrons through the metal.

Shih and his colleagues used advanced materials synthesis techniques to lay the two-atom thick sheet of lead atop a thin silicon surface. The lead sheets are highly uniform with no impurities.

“We can make this film, and it has perfect crystalline structure - more perfect than most thin films made of other materials,” says Shih.

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Sunday, October 26, 2008

Engineering Nanoparticles For Maximum Strength

Engineering Nanoparticles For Maximum Strength

Tripple loss for Indian Metallurgy

The month of August 2008 was indeed a black month for Indian Metallurgy. Three stalwarts of this field died during this month. Professor D. S. Sarma, teacher and researcher, Dr. Placid Rodriguez and Professor C. V. Sundaram, scientists of the Indian Atomic Energy establishment, leave behind a tremendous legacy of hard work and great achievements. All three of these metallurgists had their initial training at the Indian Institute of Science, Bangalore.

Prof. Sarma spent nearly forty years of his life at the Department of Metallurgical Engineering, Banaras Hindu University teaching and guiding research. He was an authority on steels and an excellent transmission electron microscopist. Unmindful of awards and recognitions, he immersed himself in teaching and research till he retired from the University. The fact that he was engaged in research activities till the sudden end of his life on 16th August 2008 is ample testimony to his devotion and love for this profession. As a student and colleague, I express my sincere condolences to the family of this great Metallurgist.

Dr. Rodriguez was a Nuclear Metallurgist of great distinction. Specialized in Mechanical Metallurgy, he contributed immensely to the growth of the nuclear field in India. He started his career at the Bhabha Atomic Research Centre, Bombay, and retired as the Director of the Indira Gandhi Centre for Atomic Research, Kalpakkam. Besides his contributions to the field of Metallurgy, he guided and nurtured a whole generation of scientists at these nuclear establishments. His sad demise on 31st August 2008 has robbed the nation of a great leader. My sincere condolences to his family.

Prof. Sundaram was a pioneer in the field of reactive & refractory metals in India. A gentle and genial person, he had the steely resolve to make India self-reliant in metals like zirconium, beryllium, tantalum, and titanium. He initiated researches on the extraction of titanium in India and established the first pilot plant for the same. He has been referred to as the Titanium man of India. The Development of the fast breeder reactor in India started under his leadership at Kalpakkam. Prof. Sundaram expired on 15th August 2008. I offer my sincere homage to this great personality.

Monday, June 02, 2008

DEVELOPMENTS IN INDIAN METALLURGICAL INDUSTRY

H’ BLAST FURNACE

Tata Steel inaugurates India’s largest blast furnace

Tata Steel, the oldest Steel Company in India achieved a milestone on its 100h year of operation when the largest blast furnace in India was blown-in on Saturday, the 31st of May 2008 at its Jamshedpur plant. Mr. R. S. Pandey, the Union Government Steel Secretary, inaugurated the furnace operation. This blast furnace with a volume of 3800 cubic meters and a rating of 2.5 million tonnes per annum will produce over 7,200 tonnes of hot metal a day. The construction of this furnace was undertaken by the engineering firm Larsen & Tubro with technology provided by M/s. Paul Wurth in a short period of 25 months. With the addition of this furnace, the Tata Steel plant at Jamshedpur expects to increase its production capacity to 10 million tonnes by December 2010.

Sterlite acquires Asarco

Sterlite Industries (India), a subsidiary of London-based metal & mining group Vedanta Resources plc signed agreements on 31st May 2008 to buy the assts of Asarco LLC, a Tuscon-based mining, smelting and refining company. The 100 year old Asarco, previously known as the American Smelting & Refining Company, is the third largest copper producer in the U. S. which produced 2.35 lakhs tonnes of refined copper in 2007. The integrated assts of Asarco include three open-pit copper mines with an estimated reserve of 5 million tonnes of contained copper, a copper smelter in Arizona, and a plant at Texas with a copper refinery, rod and cake plant and a precious metals plant. The cost of this acquisition is reported to be 2.6 billion US Dollars.

(Source: The Hindu, June 1, 2008)